Tuesday 26 November 2019

Know about the Process of Metal Casting


It is a process in which the liquefied metal is displaced into a cast, which has a hollow enclosed space in the desired form and then allows the metal to cool off and inure. The hollow cavity is denoted as cast and it gives the desired form that resembles the part being manufactured. Now the finished product is of the mold and is ready to be polished.

Metal casting is quite inefficient to those who create by boring, carving, sculpting or other means. Metal casting is used to make complex or tailor-made parts of the metal that is hard to manufacture via machining welding or other means and is very expensive.

Getting the essential mold is the beginning process of metal casting. Metalworkers usually transmit in patterns pertaining the size and form of the mold or full detailed designs to a foundry or factory where metal castings are produced, that fabricates the mold and then send it to the casters.

Lately, casters that cast molten metal into the mold and through the aid of computer design systems finished the final products. Completed mold is kept by the casters into a backup frame that contains a cooling apparatus.

During the process of metal casting by metal casting manufacturer, a huge number of problems can occur since casting metal is not that perfect process. When you expose the liquefied metal to pollution, the resulting part will not be as impregnable and when it is removed from the mold it might be broken down easily.


Along with this if the metal is with contaminants it might cause physical damage to the mold itself, causing it to become unusable.

After the cooling process formation of gas, bubbles are also possible to be noticeable in the metal part that can cause brittleness on the piece. There are few casting methods that are not that complex and can be easily dominated by the skilled worker and hobbyists who are voluntarily want to control a chamber and work with liquid metal.

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Tuesday 12 November 2019

The Revolution of Injection Molding in Plastic Industry


On the economy, the impact of injection molding is quite bigger than you actually think. Injection molding generally manufactures around 32% of plastics by weight. Because of this process, the construction of a lot of industrial items and durable consumers important to us are made cheap.


In plastic part manufacturing, injection molding is the most common method. It is quite ideal for mass-producing of the same product. Today we need machines in almost all industrial sectors as the demands for plastic products are growing at a rapid pace.

Specifications and components of the machine
A typical injection molding machine is made up of the following components: the injection system, clamping system, mold system, hydraulic the system, and control system. In case of thermoplastics, the injection molding the machine turns granular or pelleted raw plastics into final molded parts with the use of the following: inject pack, cool cycle and melt.

To quickly identify the size of the machine for injection mold in China in thermoplastics clamping tonnage and shot size are usually used.

Other parameters are as follows: injection pressure, screw design, injection rate, the thickness of the mold and the distance between tie bars.


Functions of the machine
Based on machine function injection molding machines are classified into three categories namely: precision tight-tolerance machines, general purpose machines, and high-speed, thin-wall machines.

With the use of auxiliary equipment, you can operate injection moldings machines, the most important of which include, granulators, materials-handling equipment, resin dryers part-removal robots, chillers, and part-handling equipment and  mold-temperature controllers.

Injection molding companies that are expert

There are few injection molding services that are experts in plastic molding injections. From a lot of engineering resins, they can manufacture plastics of difficult or high volume parts.

They also offer tooling services and plastic injection molding. These companies generally have a design group that can assist you with plastic parts and mold designs you require. They have factory controls that can monitor and inspect the process of the parts that too with the latest in inspection equipment. This enables them to provide quality that is consistent and match the closest tolerance.

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Detailed description of CNC Turning


A lathe produces CNC Turning and a computer controls the lathe. A center lathe or lathe produces metal components and performs the Turning. By turning rods or bars of material and by feeding a cutting tool into the turning material components are produced by CNC and CNC milled parts.


In industrial mechanical industries, CNC turning machines (also known as CNC lathe machines) are most needed so that it can perform variety form of operations including drilling, cutting, and sanding. Turnaround time is effectively reduced by these machines and it boosts one's profitability over a long period of time.

At different angles, the cutter can be fed into the rotating or precision CNC turning workpiece and many different shapes of the tool can be used. There are many reasons for which the shape of the cutting tool will vary such as the shape of the cut or the type of materials that are required in a particular workpiece.

To produce parts that are commonly symmetrical about an axis of revolution (a rounded doorknob for example) it provides a very economical way. With the use of CNC turnings, the shapes that are produced can include a wide variety of plain, contour, taper,  radius and fillet profiles, it can even produce threaded surfaces.

CNC turning by rapid CNC turning services in China is capable of producing shapes in many different rigid types of materials, and some of these can include:

  • Bronze
  • Brass
  • Nylon
  • Acetal
  • Aluminum
  • Titanium
  • Acrylic
  • Steel
There are many turned parts that use a single axis of revolution with the process of turning, and there are multiple axes to follow to allow more flexibility; camshafts. Very often the process can be combined with the process of CNC milling and other processes so that it can produce more diverse and intricate shapes and applications.


 Few examples of CNC turned components can include:

  • Automobile parts
  • Motorcycle parts
  • Doorknobs & knobs
  • Toy parts
  • Shafts & flywheels
  • Pulleys
CNC turning can minimize the amount of material that is removed, reduce the complexity and can help avoid difficult shapes such as turning long thin structures.

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